PDCA from Theory to Effective Applications: A Case Study of Design for Reducing Human Error in Assembly Process

This article describes an efficient and effective way to apply the PDCA (Plan-Do-Check-Act) method in design process meet quality stakeholders’ expectations. Through case study of developing a smart workstation train workers assembly with target reduce defects improve management task, paper explores main barriers success factors for cycle implemented complex improvement projects. A prototype new is tested shows significant benefits not only defect reduction efficiency but also newcomers’ learning process. research can be used as benchmark application engineering processes systematic comprehensible guidance cycle.